Integrated EMI/Thermal Design forSwitching Power SuppliesWei ZhangThesis submitted to the Faculty of theVirginia Polytechnic Institute and State Universityin partial fulfillment of the requirements for the degree of
Integrated EMI/Thermal Design forSwitching Power SuppliesWei Zhang(ABSTRACT)This work presents the modeling and analysis of EMI and thermal performancefor switch power supply by using the CAD tools. The methodology and design guidelinesare developed.By using a boost PFC circuit as an example, an equivalent circuit model is builtfor EMI noise prediction and analysis. The parasitic elements of circuit layout andcomponents are extracted analytically or by using CAD tools. Based on the model, circuitlayout and magnetic component design are modified to minimize circuit EMI. EMI filtercan be designed at an early stage without prototype implementation.In the second part, thermal analyses are conducted for the circuit by using thesoftware Flotherm, which includes the mechanism of conduction, convection andradiation. Thermal models are built for the components. Thermal performance of thecircuit and the temperature profile of components are predicted. Improved thermalmanagement and winding arrangement are investigated to reduce temperature.In the third part, several circuit layouts and inductor design examples are checkedfrom both the EMI and thermal point of view. Insightful information is obtained.
Integrated EMI/Thermal Design forSwitching Power SuppliesWei ZhangThesis submitted to the Faculty of theVirginia Polytechnic Institute and State Universityin partial fulfillment of the requirements for the degree of
Integrated EMI/Thermal Design forSwitching Power SuppliesWei Zhang(ABSTRACT)This work presents the modeling and analysis of EMI and thermal performancefor switch power supply by using the CAD tools. The methodology and design guidelinesare developed.By using a boost PFC circuit as an example, an equivalent circuit model is builtfor EMI noise prediction and analysis. The parasitic elements of circuit layout andcomponents are extracted analytically or by using CAD tools. Based on the model, circuitlayout and magnetic component design are modified to minimize circuit EMI. EMI filtercan be designed at an early stage without prototype implementation.In the second part, thermal analyses are conducted for the circuit by using thesoftware Flotherm, which includes the mechanism of conduction, convection andradiation. Thermal models are built for the components. Thermal performance of thecircuit and the temperature profile of components are predicted. Improved thermalmanagement and winding arrangement are investigated to reduce temperature.In the third part, several circuit layouts and inductor design examples are checkedfrom both the EMI and thermal point of view. Insightful information is obtained.
為設(shè)計(jì)高效率、低損耗的PFC電路,本文基于UCC28019進(jìn)行電路設(shè)計(jì)。以UCC28019輸出的PWM波形來控制Boost升壓斬波為核心電路,使電路中的電容交替地充放電、電感交替的儲(chǔ)存和釋放能量,最后實(shí)現(xiàn)在輸入AC20V~24V電壓情況下穩(wěn)定輸出DC38V。測(cè)試結(jié)果表明,系統(tǒng)實(shí)現(xiàn)效率為95%左右,電壓調(diào)整率小于1%,電源功率因數(shù)0.99。交流輸入電壓為19.0-25.8 V時(shí),輸出直流電壓穩(wěn)定性較好,電感無明顯嘯叫且紋波小,具有一定的帶負(fù)載能力和實(shí)用性。In order to design the PFC circuit with high efficiency and low loss,this paper designs the circuit based on UCC28019.The PWM waveform output by UCC28019 is used to control boost chopper as the core circuit,which alternately charges and discharges capacitors,stores and releases energy by inductors,and finally achieves stable output of DC38 V under the input voltage of AC20 V~24 V.The test results show that the system achieves about 95% efficiency,the voltage adjustment rate is less than 1%,the power factor is 0.99,and the AC input voltage is 19.0-25.8 V.The output DC voltage stability is good,the inductance has no obvious whistle and the ripple is small,so it has certain load capacity and practicability.
