Integrated EMI/Thermal Design forSwitching Power SuppliesWei ZhangThesis submitted to the Faculty of theVirginia Polytechnic Institute and State Universityin partial fulfillment of the requirements for the degree of
Integrated EMI/Thermal Design forSwitching Power SuppliesWei Zhang(ABSTRACT)This work presents the modeling and analysis of EMI and thermal performancefor switch power supply by using the CAD tools. The methodology and design guidelinesare developed.By using a boost PFC circuit as an example, an equivalent circuit model is builtfor EMI noise prediction and analysis. The parasitic elements of circuit layout andcomponents are extracted analytically or by using CAD tools. Based on the model, circuitlayout and magnetic component design are modified to minimize circuit EMI. EMI filtercan be designed at an early stage without prototype implementation.In the second part, thermal analyses are conducted for the circuit by using thesoftware Flotherm, which includes the mechanism of conduction, convection andradiation. Thermal models are built for the components. Thermal performance of thecircuit and the temperature profile of components are predicted. Improved thermalmanagement and winding arrangement are investigated to reduce temperature.In the third part, several circuit layouts and inductor design examples are checkedfrom both the EMI and thermal point of view. Insightful information is obtained.
Abstract: We don't expect manufacturers to produce clothes that in one size that fits everyone. In thesame way, one ESD component can't solve all issues—each application has different ESD requirements.Knowing that "one size fits all" cannot apply to power design, the power designer, or the engineering"super hero," must consider all the potential disruptions to a steady flow of power and thenvarious waysto mitigate them. This tutorial describes voltage- and current-limiting devices and risetime reducers tomanage the power. It also points to free and low-cost software tools to help design lowpass filters, checkcapacitor self-resonance, and simulate circuits.
DC/DC 升壓IC：The FP6291 is a current mode boost DC-DC converter. Its PWM circuitry with built-in 0.25 Ω
power MOSFET make this regulator highly power efficient. The internal compensation network also
minimizes as much as 6 external component counts. The non-inverting input of error amplifier connects
to a 0.6V precision reference voltage and internal soft-start function can reduce the inrush current.
The FP6291 is available in the SOT23-6L package and provides space-saving PCB for the application fields.
Video cable driver amplifi er output stages traditionallyrequire a supply voltage of at least 6V in order to providethe required output swing. This requirement is usuallymet with 5V supplies by adding a boost regulator or asmall local negative rail, say via the popular LT®1983-3.Such additional circuitry is unnecessary in typical 1VP-Pvideo connections, such as HD component video, if thecable driver amplifi ers simply offer near rail-to-rail outputcapability when powered from 5V.
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Today’s computer, datacom, and telecom systems demandpower supplies that are effi cient, respond quicklyto load transients and accurately regulate the voltageat the load. For example, load current can be measuredby using the inductor DCR, thus eliminating the needfor a dedicated sense resistor. Inductor DCR sensingincreases effi ciency—especially at heavy load—whilereducing component cost and required board space.The LTC®3856 single-output 2-phase synchronous buckcontroller improves the accuracy of inductor DCR sensingby compensating for changes in DCR due to temperature.
One of the fi rst lessons in a basic electronics coursecovers the symbols for resistors, capacitors, inductors,voltage sources and current sources. Althougheach symbol represents a functional component of areal-world circuit, only some of the symbols have directphysical counterparts. For instance, the three discretepassive devices—resistors, capacitors, inductors—canbe picked off a shelf and placed on a real board muchas their symbolic analogs appear in a basic schematic.Likewise, while voltage sources have no direct 2-terminalanalog, a voltage source can be easily built with an offthe-shelf linear regulator.
An essential component of a noise-free audio device isa clean power supply, but few switching regulators canoperate at high efficiency while keeping the switchingfrequency out of the audio band. The LTC®3620 fills thisvoid. It is a high efficiency 15mA buck regulator with aprogrammable minimum switching frequency, making itpossible to virtually eliminate audible switching noise. Theinternal synchronous switches and low quiescent currentof this buck regulator provide the ability to maintain highefficiency, while its small footprint makes it ideal for tiny,low power audio applications.
A large group of fiber optic lasers are powered by DCcurrent. Laser drive is supplied by a current source withmodulation added further along the signal path. Thecurrent source, although conceptually simple, constitutesan extraordinarily tricky design problem. There are anumber of practical requirements for a fiber optic currentsource and failure to consider them can cause laser and/or optical component destruction.
